News #24 / 2026
How hot does a battery cell really get? Minimally invasive core temperature measurement of battery cells
At high discharge currents, the temperature inside a lithium-ion cell is usually inaccessible to measurement; measurements are typically taken at the cell casing. Yet the heat generated during discharge is critical to safety and service life—and thus also to the design of the battery management system. Researchers at the Fraunhofer Institute for Solar Energy Systems ISE, in collaboration with Hilti AG, have developed a minimally invasive method for retrofitting thermocouples into the electrode core of commercial pouch cells. The results have been published as open access in the Journal of The Electrochemical Society.
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