Hydrogen Production from Sustainable Synthesis Products

Hydrogen-based, sustainable synthesis products from power-to-X processes – such as ammonia, methanol, and dimethyl ether – will be key energy carriers in the energy system of the future. These hydrogen carriers enable the storage and transportation of renewable electricity, which is subject to local and seasonal fluctuations. Their conversion back into hydrogen closes the hydrogen value chain.

New and efficient conversion processes through catalytic reforming will be crucial for the use of synthesis products in all sectors. Large-scale catalytic reforming processes installed in harbors or industrial areas or smaller-scale catalytic reforming processes at the end user’s site or vehicles will enable the conversion of sustainable synthesis products into hydrogen. The department of Sustainable Synthesis Products focuses on thermochemical processes for hydrogen production.

We offer:

 

  • Development and design of innovative reactors and reforming processes for thermochemical hydrogen production from energy sources such as ammonia, methanol, dimethyl ether, biogas, or liquid organic hydrogen carriers (LOHC)
    • Implementation of electrical heating concepts
  • Evaluation/analysis of various applications for hydrogen-based synthesis products, by means of
    • Precise process simulations of energy consumption, using Aspen and Chemcad software, as well as cost calculations
    • Reactor optimization, using Computational Fluid Dynamics (CFD) simulations
    • Construction and 24/7 operation of pilot-scale test environments
  • In-situ and ex-situ characterization of reforming catalysts to evaluate activity, selectivity, and stability under controlled process conditions
  • In-house software development for the acquisition of sensor data in real time and its visualization, as well as customized control algorithms

 

Your benefits:

 

  • We optimize your thermochemical processes: cost-efficient, sustainable, scalable.
  • Our test environments provide you with accurate, reliable, and reproducible results.
  • Our characterizations give you a deep understanding of the kinetic and thermodynamic relationships.

Development and design of innovative reactors and reforming processes for thermochemical hydrogen production

Reactor development for catalytic ammonia reforming
© Fraunhofer ISE
Reactor development for catalytic ammonia reforming.

We offer comprehensive services in the development and design of innovative reactors and reforming processes for thermochemical hydrogen production. The focus is on hydrogen-based, sustainable synthesis products from power-to-X processes, such as ammonia, methanol or dimethyl ether, but also LOHCs. The design of the catalytic reactors can be supported by flow simulations with Ansys Fluent®. The construction and operation of test plants on a pilot plant scale serves to validate new customer concepts. Specific questions on catalyst activity and stability of materials can be addressed for high temperatures and operating pressures. Our research and know-how ensure that you always benefit from the latest technological developments in thermochemical hydrogen production.

 

CatVap®  Technology:

Fuel-flexible Heating Technology to Reduce Emissions from Combustion Engines

More Info about CatVap

 

Research Projects on the Topic Hydrogen Production from Sustainable Synthesis Products

 

AmmoCatCoat

Ammonia reforming with electrically heated catalyst supports coated with biomass-based carbon materials

 

StoRelH2

Efficient and cost-effective hydrogen storage and transport with liquid organic hydrogen carriers

 

LNG2Hydrogen

TransHyDE Project: Making LNG Terminals Suitable for Hydrogen-based Energy Carriers

 

Attract: Flex-C-Cat II

Sustainable Carbon Supports for Hydrogenation Catalysis and their Characterization by Near Ambient Pressure X-ray Photoelectron Spectroscopy (NAP-XPS)

More Information on this Topic

Research Topic

Sustainable Synthesis Products

Business Area

Hydrogen Technologies