Concentrator Photovoltaic Modules

Test modules on the Fraunhofer ISE outdoor test stand
© Fraunhofer ISE
Test modules on the Fraunhofer ISE outdoor test stand. Center of the image: Micro-CPV modules in panel format (610 x 455 mm²).
Micro-CPV-Modul mit semi-transparenter Rückseit
© Fraunhofer ISE
Micro-CPV-Modul mit semi-transparenter Rückseite, z.B. für Anwendungen in der Agri-PV.
Passively cooled mirror module
© Fraunhofer ISE / Foto: Dirk Mahler
Passively cooled mirror module with a micro-concentrator solar cell having an area of less than 1 mm².

Concentrator photovoltaics (CPV) uses optical elements to concentrate sunlight onto highly efficient III-V multi-junction solar cells. These solar cells were originally developed for space applications and achieve the highest photovoltaic efficiencies.

Due to the high concentration of solar radiation, only a very small semiconductor area is required. This reduces material usage by several orders of magnitude and enables the cost-effective use of more complex multi-junction solar cells. At the same time, the lower material requirements lead to a reduced carbon footprint of the modules, making CPV an option with both economic and environmental benefits.

At Fraunhofer ISE, we develop CPV modules ranging from cell and optical design through the module itself to the complete system. Our demonstrators range from compact test modules to panel formats (approximately 60×45 cm²). Furthermore, we develop competitive solutions for the further scaling and production of modules.

A particular focus is the micro-CPV technology. By miniaturizing solar cells to sub-mm² sizes and integrating them into highly parallelized manufacturing processes, new approaches are emerging for cost-effective mass production while maintaining very high efficiency levelsCPV systems are particularly well-suited for locations with high levels of direct solar radiation. Applications include solar power plants, agri-photovoltaics, or in combination with green hydrogen production.

In addition to lens-based modules, we are also exploring concepts using mirror optics. These are used, for example, in central receivers where highly concentrated radiation is focused onto densely packed solar cells. In such systems, thermal energy can be generated in addition to electrical energy. This opens up new applications, such as combining power generation with process heat or seawater desalination.

By combining maximum efficiency, reduced resource consumption, and system integration, we are laying the foundation for a new generation of high-performance and sustainable photovoltaic systems.

Focus of our Work

FLATCON®-Module
© Fraunhofer ISE
FLATCON®-Module: Fresnel Lens All glass Tandem cell CONcentrator module.
Compact concentrator module
© Fraunhofer ISE
Compact concentrator module with 4 solar cells and active cooling.

Micro-CPV – Miniaturization and Scaling

  • Sub-mm² III-V multi-junction solar cells and highly integrated back plates
  • Parallel manufacturing using technologies from the microelectronics and display industries
  • Self-aligning assembly processes for high precision
  • Basis for cost-effective high-performance modules

 

High-efficiency CPV Module Concepts

  • Lens-based systems with peak efficiencies
  • Robust module architectures with high long-term stability
  • Scalable designs from test modules to panel formats
  • Optimization of optics, cell integration, and thermal management

 

System Integration and Applications

  • Development of high-precision tracking systems
  • Energy yield modeling under real-world conditions
  • Deployment for regions with high direct normal irradiance
  • Integration into agri-PV and power-to-X / hydrogen systems

 

Mirror-based CPV and Receiver Systems

  • Concentration using mirror optics (e.g., dish or tower concepts)
  • Densely packed receiver modules with active cooling
  • Utilization of waste heat for process heat
  • Combination with seawater desalination and hybrid energy systems

Our R&D Services on the Topic "Concentrator Photovoltaic Modules" include:

  • Development and optimization of CPV and micro-CPV components and module designs
  • Scalable manufacturing processes
  • Optical, thermal, and electrical simulation
  • Prototype development and testing, and pilot production (Con-TEC )
  • Electrical and optical characterization (laboratory & outdoor)
  • Power rating according to IEC 62670-3:2017 and long-term measurements
  • Energy yield modeling and evaluation of levelized cost of electricity (LCOE)
  • Investigation of reliability and long-term stability
  • System design including trackers and integration into applications

R&D Infrastructure

This infrastructure is available to us at Fraunhofer ISE for our research and development activities:

 

Center for High Efficiency Solar Cells

We test and optimize advanced PV technologies in more than 1000 m² of state-of-the-art clean room and laboratory space. Innovative processes and technologies are researched in this center for future use in industry, including wet-chemical processes, photo and laser lithography, nanoimprint laboratory, vapor deposition of metals and dielectrics.

 

CalLab PV Cells

The accredited calibration laboratory CalLab PV Cells at Fraunhofer ISE offers high-precision, reproducible calibrations and measurements of all types of solar cells according to international standards, for example, spectral responsivity/quantum efficiency, reflectance, current-voltage measurements, especially under variable spectra and intensities, various broadband and laser light sources as well as filters are available.

 

Concentrator Technology Evaluation Center Con-TEC

Con-TEC has a wide range of assembly and connection technologies available for the development and assembly of customized modules and packages. We test components and production processes with a focus on reliability and material analysis. We develop prototypes and produce small series to evaluate new components, designs and processes.

 

Lab Structuring and Photonics

We develop solutions based on micro- and nanostructures for solar cells and other photovoltaic components such as photovoltaic cells for transmitting power using laser light, but also for related components such as LEDs.

Selected Reserach-Projects

 

50 Prozent

Monolithic III-V Multi-Junction Solar Cells with More than 50 % Efficiency under Concentrated Irradiation

 

micro-CPV

Development of a Highly Concentrating CPV Module Based on Modern Micro-Production Technology

 

H2Demo

Development of Demonstrators for Direct Solar Water Splitting

 

HIPERION

Hybrid Photovoltaics for Efficiency Record using Integrated Optical Technology

 

QuintuMod

Development of a Low-cost and High Efficient Solar Module Using a Solar Cell with 5-pn Junctions

 

HyCon

Solar Hydrogen Generation Using a HyCon System

 

PoTaSi

Demonstration of the Potential of Monolithic Tandem Solar Cells Made of III-V Semiconductors and Silicon