Development of III-V Silicon Tandem Solar Cells

III‑V semiconductors have unique properties that make them ideal for efficiently converting the visible and near-infrared regions of the solar spectrum into electricity. When paired with silicon, these materials enable the creation of highly efficient tandem solar cells, incorporating either two or three subcells. Thanks to the high absorption coefficients of III‑V materials, their layers can remain just a few micrometers thick. Integrating these materials with silicon opens promising pathways toward cost-effective manufacturing techniques.

At Fraunhofer ISE, our research is centered on developing monolithic 2-terminal solar cell concepts, where III‑V layers are either grown directly on silicon or transferred from gallium arsenide (GaAs) substrates through advanced wafer bonding or adhesive technologies. We pursue two main approaches:

1. Direct Epitaxy: III‑V semiconductor layers are deposited directly on silicon using cutting-edge MOVPE reactors from Aixtron (2800G4R with 8x6” configuration and CRIUS CCS with 7x4”). This process begins with growing a GaP nucleation layer on silicon, followed by increasing the lattice constant using ternary GaAsP buffer layers to finally enable absorber layers with bandgaps ranging from 1.4 eV (GaAs) to 1.9 eV (GaInP). Recent advancements in growth optimization have reduced defect densities in GaAs-on-silicon layers to below 10⁷ cm⁻². Additionally, we are working on developing advanced absorber layers, barriers, and tunnel diodes.

2. Wafer Bonding/Adhesive Transfer: III‑V layers are first grown on GaAs substrates and then transferred onto partially processed silicon subcells. Connections between the layers are established using direct wafer bonding or transparent conductive adhesives. The resulting structures form monolithic 2-terminal devices. This approach requires cost-effective processes for III‑V layer growth, thin-layer transfer, and GaAs substrate recycling.

Our R&D Services on the Topic "Development of III-V Silicon Tandem Solar Cells" Include:

 

Development of GaAsP/Si Tandem Solar Cells for Solar Energy Conversion and Solar Hydrogen Production as Part of the Research Projects

 

Tandem Photovoltaics Enables New Heights in Solar Cell Efficiencies – 35.9 % for III-V//Silicon Solar Cell

 

GaInP/GaInAsP//Si Triple-Junction Solar Cell with an Efficiency Record of 36.1% (AM1.5g) Uses a New Back-Surface Grid from AMOLF

GaInP/AlGaAs//Si (2-terminal) Triple-Junction Solar Cell Achieves Efficiency of 34.5% under the AM1.5g Spectrum 

GaInP/GaAs/Si (2-terminal) Triple-Junction Solar Cell, Directly Epitaxialized on Low-Cost Silicon, Achieves Efficiencies of up to 25.9% (AM1.5g) 

R&D Infrastructure

This infrastructure is available to us at Fraunhofer ISE for our research and development activities:

 

Center for High Efficiency Solar Cells

We test and optimize advanced PV technologies in more than 1000 m² of state-of-the-art clean room and laboratory space. Innovative processes and technologies are researched in this center for future use in industry, including wet-chemical processes, photo and laser lithography, nanoimprint laboratory, vapor deposition of metals and dielectrics.

 

CalLab PV Cells

The accredited calibration laboratory CalLab PV Cells at Fraunhofer ISE offers high-precision, reproducible calibrations and measurements of all types of solar cells according to international standards, for example, spectral responsivity/quantum efficiency, reflectance, current-voltage measurements, especially under variable spectra and intensities, various broadband and laser light sources as well as filters are available.

 

Concentrator Technology Evaluation Center Con-TEC

Con-TEC has a wide range of assembly and connection technologies available for the development and assembly of customized modules and packages. We test components and production processes with a focus on reliability and material analysis. We develop prototypes and produce small series to evaluate new components, designs and processes.

 

Lab Structuring and Photonics

We develop solutions based on micro- and nanostructures for solar cells and other photovoltaic components such as photovoltaic cells for transmitting power using laser light, but also for related components such as LEDs.

Selected Reserach-Projects

 

50 Prozent

Monolithic III-V Multi-Junction Solar Cells with More than 50 % Efficiency under Concentrated Irradiation

 

micro-CPV

Development of a Highly Concentrating CPV Module Based on Modern Micro-Production Technology

 

H2Demo

Development of Demonstrators for Direct Solar Water Splitting

 

HIPERION

Hybrid Photovoltaics for Efficiency Record using Integrated Optical Technology

 

QuintuMod

Development of a Low-cost and High Efficient Solar Module Using a Solar Cell with 5-pn Junctions

 

HyCon

Solar Hydrogen Generation Using a HyCon System

 

PoTaSi

Demonstration of the Potential of Monolithic Tandem Solar Cells Made of III-V Semiconductors and Silicon