Fuel Cell Systems

Virtual Tour through our Fuel Cell Lab

In the research topicFuel Cell Systems, our work focuses on the following fields of work:

 

Characterization of Components, Cells and Stacks

 

Characterization of Systems and Peripheral Components

 

Development of Stacks and Systems

 

Production Research for Fuel Cells

 

Modelling and Simulation Performed on the Microscale up to the System Level

We support the development of membrane fuel cell systems in portable, stationary and mobile applications by characterizing single cells, cell stacks and entire systems. Furthermore, we test peripheral and cell components under extreme climatic conditions and with regard to their electrochemical resistance.

In addition to our research and development on fuel cell systems, we offer our customers characterization services in our laboratory center:

Center for Fuel Cells, Electrolysis and Synthetic Fuels

In the “Center for Fuel Cells, Electrolysis and Synthetic Fuels”, components and sub-systems for hydrogen technology are tested and characterized with scientifically based methods for applications in the fields of PEM electrolysis, PEM fuel cells (particularly for automotive applications), Power-to-Gas (PtG), Power-to-Liquid (PtL) and Power-to-Chemicals (PtC).

Selected Research Projects

 

HAlMa

H2 and Cation Contamination: Aging Effects, Material and Sensor Development

 

QuBK

Qualification of Fuel Cell Components

 

DEKADE

German Canadian Fuel Cell Cooperation: Diagnosis and Development of Components for Automotive Fuel Cells

 

BEPPEL

Bipolar Plates for Fuel Cells and Electrolysers

Ulf Groos

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Ulf Groos

Fuel Cell Systems

Fraunhofer ISE
Heidenhofstr. 2
79110 Freiburg

Phone +49 761 4588-5202

Arvind Kannan

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Dr. Arvind Kannan

Single Cell Characterization, Materials, and Production Technologies

Fraunhofer-Institut für Solare Energiesysteme ISE
Heidenhofstr. 2
79110 Freiburg

Stefan Keller

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Stefan Keller

Characterization of Stacks and Systems

Fraunhofer ISE
Heidenhofstr. 2
79110 Freiburg

Phone +49 761 4588-5207

Nada Zamel

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Dr. Nada Zamel

Characterization of Contamination Effects

Fraunhofer ISE
Heidenhofstr. 2
79110 Freiburg

Phone +49 761 4588-5432

Timo Kurz

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Dr. Timo Kurz

Development of Stacks, Systems and Test Stations

Fraunhofer ISE
Heidenhofstr. 2
79110 Freiburg

Phone +49 761 4588-5205

Thomas Jungmann

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Thomas Jungmann

Standardization and Test of System Components

Fraunhofer ISE
Heidenhofstr. 2
79110 Freiburg

Phone +49 761 4588-2453

Linda Ney

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Linda Ney

Production Research for Fuel Cells

Fraunhofer ISE
Heidenhofstr. 2
79110 Freiburg

Phone +49 761 4588-5484

Characterization of Components, Cells and Stacks

Multi-channel system with 68 potentiostats
© Fraunhofer ISE
Teststand for spatially resolved characterization of single cells with a multi-channel system with 68 potentiostats.
  • To investigate the cell design, for the material and component selection and the development of operating strategies, we perform spatially resolved measurements on segmented single cells with up to 68 channels and currents up to 790 A. For the characterizations, we make use of electrochemical impedance spectroscopy.
  • To investigate stack designs and develop operating strategies, we characterize fuel cells with currents up to 1000 A. We perform single cell monitoring in the cell stack measuring single cell voltage. For stack characterization on the system level, we trigger periphery components (purge valve, anode recirculation pump, cathode air supply, cooling, etc.).
  • Characterization of cell components and life time investigations on membrane electrode assemblies using electrochemical impedance spectroscopy, cyclic voltammetry, linear sweep voltammetry, limited current measurement, and CO stripping. 

Characterization of Systems and Peripheral Components

Test stand together with multi channel system
© Fraunhofer ISE
Test stand together with multi channel system for fuel cell stack and system characterization in climate chamber.
  • Screening tests performed on peripheral components under exterme climate conditions
  • Investigation of chemical resistance of cell and system components for use in fuel cell systems. Surface analyses with ESEM/EDX, ICP-MS for the element analysis in liquid solutions i.e. in product water.
  • Field test monitoring, preparation of expert reports and scientific studies

Development of Stacks and Systems

© Fraunhofer ISE
1.5 kW fuel cell system from the ”Enersta“ project.
  • Validating cell, stack and system design for powers ranging up to 50 kW
  • Development of customized fuel cell test stands according to customer specifications
  • Development and experimental validation of control strategies, controls and power electronics
  • Development of safety techniques for hydrogen technology

Production Research for Fuel Cells

Screen printing process for catalyst layers
© Fraunhofer ISE
Screen printing process for catalyst layers.
  • Conceptual design of membrane electrode assemblies (MEA)
  • Evaluation of machines, components, and materials (raw materials, pastes and inks, membranes)
  • Paste and ink development inclusive homogenization and characterization
  • Development of processes and methods for quality control along the complete MEA value chain
  • Ex-situ and in-situ characterization of layers and cell components
  • Techno-economic analysis of production processes

Modelling and Simulation Performed on the Microscale up to the System Level

Modelling a fuel cell electrode
© Fraunhofer ISE
Modelling a fuel cell electrode with inhomogenious parameter distribution.
  • Physical modelling of the electrodes, e.g. for investigating performance and degradation depending on potentail- and load cycling
  • Computational fluid dynamics for validating cell and stack designs
  • System modelling for optimizing the system efficiency. We can investigate the effects of different operating strategies

Presentations on the Topic Fuel Cell Systems

Current Publications - Fuel Cell Systems

Jahr
Year
Titel/Autor:in
Title/Author
Publikationstyp
Publication Type
2023 Ultrahigh Mass Activity Pt Entities Consisting of Pt Single atoms, Clusters, and Nanoparticles for improved Hydrogen Evolution Reaction
Zeng, Zhiqiang; Küsperl, Sven; Balaghi, S. Esmael; Hussein, Haytham E.M.; Ortlieb, Niklas; Knäbbeler-Buß, Markus; Hügenell, Philipp; Pollitt, Stephan; Hug, Niclas; Melke, Julia; Fischer, Anna
Zeitschriftenaufsatz
Journal Article
2023 An Experimental and Numerical Study of Spatial and Temporal Catalyst Degradation during Start-Up and Shut-Down of PEM Fuel Cells
Hou, Yuze; Schall, Johannes; Dietze, Steve; Kurz, Timo; Gerteisen, Dietmar
Vortrag
Presentation
2023 Women in Hydrogen and Diversity in Science
Zamel, Nada
Vortrag
Presentation
2023 Impact of Platinum loading and layer thickness on cathode catalyst degradation in PEM fuel cells
Schneider, Patrick David; Zamel, Nada; Gerteisen, Dietmar; Singh, Rajveer; Jankovic, Jasna; Batool, Mariah; Godoy, Andres
Zeitschriftenaufsatz
Journal Article
2023 How to Model Fuel Cells
Gerteisen, Dietmar; Kurz, Timo; Raue, Nick
Vortrag
Presentation
2023 Challenges of fabricating catalyst layers for PEM fuel cells using flatbed screen printing
Ney, Linda; Hog, Jakob; Singh, Rajveer; Göttlicher, Nathalie; Schneider, Patrick David; Tepner, Sebastian; Klingele, Matthias; Keding, Roman; Clement, Florian; Groos, Ulf
Zeitschriftenaufsatz
Journal Article
2023 Simulating Cathode Catalyst Morphology and Degradation on Porous Carbon Supports
Hadrich, Anne-Christine; Schneider, Patrick David; Zamel, Nada; Gerteisen, Dietmar
Poster
2023 Tolerance of Silicon Oxide-Coated Pt/C Catalyst Toward CO and H2S Contamination in Hydrogen for Proton Exchange Membrane Fuel Cells
Praß, Sebastian; Nerlich, Leon; Singh, Rajveer; Godoy, Andres O.; Yancovic, Jasna; Friedrich, Kaspar Andreas; Zamel, Nada
Zeitschriftenaufsatz
Journal Article
2022 Effect of Catalyst Ink and Formation Process on the Multiscale Structure of Catalyst Layers in PEM Fuel Cells
Liu, Huiyuan; Ney, Linda; Zamel, Nada; Li, Xianguo
Zeitschriftenaufsatz
Journal Article
2022 Hydrogen and Fuel Cells for Our Energy Transition
Groos, Ulf
Vortrag
Presentation
2022 Understanding degradation in PEM fuel cells
Zamel, Nada; Schneider, Patrick David; Scherzer, Anne-Christine; Praß, Sebastian; Georg, Anneke; Gerteisen, Dietmar; Klingele, Matthias
Vortrag
Presentation
2022 Evaluation of different system configurations for a heavy duty PEM fuel cell system model
Böhm, Joscha; Kurz, Timo
Poster
2022 Effects of Balance of Plant components on system efficiency - a simulation study
Groos, Ulf; Kurz, Timo
Vortrag
Presentation
2022 Bottom-Up Studie zu Pfadoptionen einer effizienten und sozialverträglichen Dekarbonisierung des Wärmesektors. Endbericht
Thomsen, Jessica; Fuchs, Nicolas; Meyer, Robert; Wanapinit, Natapon; Ulffers, Jan; Bavia Bampi, Bruno; Lohmeier, Daniel Jan; Prade, Erik; Gorbach, Gregor; Sanina, Natalia; Engelmann, Peter; Herkel, Sebastian; Kost, Christoph; Braun, Martin; Lenz, Matthias
Studie
Study
2022 Screen Printed Catalyst Coated CCMs for Fuel Cells
Groos, Ulf; Ney, Linda
Vortrag
Presentation
2022 Impact of the Drying Temperature during Catalyst Layer Manufacturing on PEM Fuel Cell Performance
Ney, Linda; Wolken, Jean-Luc; Singh, Rajveer; Schneider, Patrick David; Keding, Roman; Clement, Florian; Klingele, Matthias; Groos, Ulf
Zeitschriftenaufsatz
Journal Article
2022 Catalyst Degradation in PEM Fuel Cells
Zamel, Nada
Vortrag
Presentation
2022 New technologies in fuel cells
Keding, Roman
Vortrag
Presentation
2022 Modeling the Morphological Effects of Catalyst and Ionomer Loading on Porous Carbon Supports of PEMFC
Scherzer, Anne-Christine; Schneider, Patrick David; Herring, Patrick K.; Klingele, Matthias; Zamel, Nada; Gerteisen, Dietmar
Zeitschriftenaufsatz
Journal Article
2021 Hydrogen Technologies for a Green Mobility
Groos, U.
Vortrag
Presentation
2021 Catalyst Coated Membranes - their Structure, their Performance and their Durability
Zamel, N.
Vortrag
Presentation
2021 Lessons Learned from the Underrepresentation of Women in STEM: AI-enabled Solutions and More
Abuwatfa, W.; Zamel, N.; Al-Othman, A.
Zeitschriftenaufsatz
Journal Article
2021 Application of Artificial Intelligence in the Context of Fuel Cells. An overview of surveyed literature
Scherzer, A.-C.; Schneider, P.; Zamel, N.
Vortrag
Presentation
2021 Pore-Scale Modeling of Anode Catalyst Layer Tolerance upon Hydrogen Sulfide Exposure in PEMFC
Hou, Y.; Prass, S.; Li, X.; Du, Q.; Jiao, K.; Zamel, N.
Zeitschriftenaufsatz
Journal Article
2021 Characterizing Automotive PEMFC Membrane Electrode Assemblies
Groos, U.; Georg, A.; Gerteisen, G.; Hebling, C.; Klingele, M.; Sadeler, C.; Scherzer, A.; Schneider, P.
Vortrag
Presentation
2021 Modeling the Flow Behavior of Catalyst Inks for PEM Fuel Cells by an Evolutionary Algorithm
Ney, L.; Singh, R.; Göttlicher, N.; Le, H.-P.; Tepner, S.; Klingele, M.; Keding, R.; Clement, F.
Konferenzbeitrag
Conference Paper
2021 A Decade of German-Canadian Cooperation in Fuel Cells. Looking back at our story so far
Zamel, N.; Gerteisen, D.; Groos, U.; Hebling, C.
Vortrag
Presentation
2021 A Review of Functions, Attributes, Properties and Measurements for the Quality Control of Proton Exchange Membrane Fuel Cell Components
Yuan, X.; Nayoze-Coynel, C.; Shaigan, N.; Fisher, D.; Zhao, N.; Zamel, N.; Gazdzicki, P.; Ulsh, M.; Friedrich, K.A.; Girard, F.; Groos, U.
Zeitschriftenaufsatz
Journal Article
2021 From Catalyst Powder to Membrane Electrode Assembly - Results from HyFab
Clement, F.; Keding, R.; Klingele, M.; Ney, L.; Schneider, P.; Singh, R.; Groos, U.
Vortrag
Presentation
2021 Activation mechanisms in the catalyst coated membrane of PEM fuel cells
Christmann, K.; Friedrich, K.A.; Zamel, N.
Zeitschriftenaufsatz
Journal Article
2021 Application of Artificial Intelligence in the Context of Fuel Cells
Scherzer, A.-C.; Schneider, P.; Zamel, N.
Vortrag
Presentation
2021 Potenziale von Wasserstoff und regenerativen Kraftstoffen in der zukünftigen Mobilität
Groos, U.; Hadrich, M.; Salem, O.; Jochem, P.; Pregger, T.; Grube, T.; Koch, T.; Sauer, J.; Jörissen, L.
Vortrag
Presentation
2021 The Role of Fuel Cells for the Energy Transformation in Mobility
Groos, U.
Vortrag
Presentation
2021 Fuel Cells, Stacks and Systems. Electrochemical Energy Applications: Fuel Cells and Electrolysis
Zamel, N.
Vortrag
Presentation
2021 Reconstructing Porous Structures from FIB-SEM Image Data: Optimizing Sampling Scheme and Image Processing
Roldan, D.; Redenbach, C.; Schladitz, K.; Klingele, M.; Godehardt, M.
Zeitschriftenaufsatz
Journal Article
2021 Verbundvorhaben "H2- und Kationen-Kontamination: Alterungseffekte, Material- und Sensorenentwicklung" (Halma*), Teilprojekt Kontaminationseffekte. Abschlussbericht
Prass, S.; Zamel, N.; Georg, A.; Groos, U.
Bericht
Report
2021 QuBK*: Qualifizierung von Brennstoffzellenkomponenten
Groos, U.; Klingele, M.; Schneider, P.
Vortrag
Presentation
2020 Abschlussbericht für das Verbundvorhaben "Deutsch-Kanadische Brennstoffzellenkooperation: Diagnose und Entwicklung von Komponenten für automobile Brennstoffzellen" (Dekade*)
Zamel, N.; Gerteisen, D.; Scherzer, A.-C.; Schneider, P.D.; Groos, U.
Bericht
Report
2020 Chemische Degradation von Brennstoffzellen-Membranen: Ex-situ Analyse in Fenton-Tests
Prass, S.; Georg, A.; Zamel, N.
Zeitschriftenaufsatz
Journal Article
2020 3D lattice Boltzmann modeling of droplet motion in PEM fuel cell channel with realistic GDL microstructure and fluid properties
Hou, Y.; Deng, H.; Zamel, N.; Du, Q.; Jiao, K.
Zeitschriftenaufsatz
Journal Article
2020 Fundamentals, Materials, and Machine Learning of Polymer Electrolyte Membrane Fuel Cell Technology
Wang, Y.; Seo, B.; Wang, B.; Zamel, N.; Jiao, K.; Adroher, X.C.
Zeitschriftenaufsatz
Journal Article
2020 Hydrogen Oxidation Artifact During Platinum Oxide Reduction in Cyclic Voltammetry Analysis of Low-Loaded PEMFC Electrodes
Prass, S.; St-Pierre, J.; Klingele, M.; Friedrich, K.A.; Zamel, N.
Zeitschriftenaufsatz
Journal Article
2020 Production of Catalyst Coated Membranes for Low Temperature PEM Fuel Cells
Zamel, N.; Schneider, P.; Scherzer, A.-C.; Keding, R.; Singh, R.
Vortrag
Presentation
2020 Impact of cyclic mechanical compression on the electrical contact resistance between the gas diffusion layer and the bipolar plate of a polymer electrolyte membrane fuel cell
Bouziane, K.; Khetabi, E.M.; Lachat, R.; Zamel, N.; Meyer, Y.; Candusso, D.
Zeitschriftenaufsatz
Journal Article
2020 Full Parametric Study of the Influence of Ionomer Content, Catalyst Loading and Catalyst Type on Oxygen and Ion Transport in PEM Fuel Cell Catalyst Layers
Alink, Robert; Singh, Rajveer; Schneider, Patrick; Christmann, Kläre; Schall, Johannes; Keding, Roman; Zamel, Nada
Zeitschriftenaufsatz
Journal Article
2019 Latest findings from the canadian-german fuel cell collaboration
Groos, Ulf
Vortrag
Presentation
2019 Effect of Fuel Impurities (CO, CO2, H2S) on PEMFCs with Ultra-low Loaded Anodic Catalyst Layers
Prass, S.
Vortrag
Presentation
2019 Abschlussbericht für das Verbundvorhaben "SoHMuSDaSS: Sate-of-Health-Modellierung und Simulation, sowie Diagnose an Brennstoffzellen, -stapeln und systemen"
Groos, U.; Sadeler, C.
Bericht
Report
2019 Analysis of Processes Appearing in the Catalyst Layer During the Break-In Procedure of a PEM Fuel Cell
Christmann, K.; Alink, R.; Groos, U.
Vortrag
Presentation
2019 Advanced Characterization of Fuel Cell Stacks
Keller, S.
Vortrag
Presentation
2019 Fast and Reliable State-of-Health Model of a PEM Cathode Catalyst Layer
Schneider, P.; Sadeler, C.; Scherzer, A.-C.; Zamel, N.; Gerteisen, D.
Zeitschriftenaufsatz
Journal Article
2019 Break-In of membrane electrode assemblies - State of knowledge and analysis of processes appearing
Christmann, Kläre; Alink, Robert; Groos, Ulf
Vortrag
Presentation
2019 Effects of ionomer gradients in cathode catalyst layers
Schneider, P.; Zamel, N.; Singh, R.; Christmann, K.; Keding, R.; Klingele, M.
Vortrag
Presentation
2019 Modelling and Validation of Potential-Induced Degradation in the Cathode Catalyst Layer of PEMFC
Gerteisen, D.; Schneider, P.; Scherzer, A.-C.; Park, J.; Suh, K.-W.; Sadeler, C.
Vortrag
Presentation
2019 State-of-Health Modelling and Analysis of Potential-Induced Degradation
Scherzer, A.; Sadeler, C.; Schneider, P.; Gerteisen, D.
Vortrag
Presentation
2019 FuelCells4Future - Mit Brennstoffzellen in eine nachhaltige Zukunft?!
Keller, S.; Jungmann, T.
Vortrag
Presentation
2018 Elektrodenalterung an Laboreinzelzellen
Sadeler, C.
Vortrag
Presentation
2018 Qualifizierung von Brennstoffzellenkomponenten (QuBK)
Groos, U.; Alink, R.; Zedda, M.
Vortrag
Presentation
2018 LADOG - Brennstoffzelle und Batterie als Dieselersatz
Keller, S.; Christmann, K.; Heuer, A.
Zeitschriftenaufsatz
Journal Article
2018 Simulation von potentialgetriebenen Degradationsprozessen
Scherzer, A.-C.; Schneider, P.; Sadeler, C.; Zamel, N.; Gerteisen, D.
Vortrag
Presentation
2018 Selecting The Best MEA for Your Cell Design and Your Operation Strategy
Groos, U.
Vortrag
Presentation
2018 Characteristic time constants derived from the low-frequency arc of impedance spectra of fuel cell stacks
Keller, S.; Özel, T.; Scherzer, A.-C.; Gerteisen, D.; Groos, U.; Hebling, C.; Manoli, Y.
Zeitschriftenaufsatz
Journal Article
2018 Heating of low and high temperature PEM fuel cells with alternating current
Kurz, T.; Küfner, F.; Gerteisen, D.
Zeitschriftenaufsatz
Journal Article
2017 In-situ testing methods for membrane-electrode-assemblies
Groos, U.
Vortrag
Presentation
2017 A modular fuel cell battery hybrid propulsion system for powering small utility vehicles
Keller, S.; Christmann, K.; Sanchez-Arjona Gonzalez, M.; Heuer, A.
Vortrag
Presentation
Diese Liste ist ein Auszug aus der Publikationsplattform Fraunhofer-Publica

This list has been generated from the publication platform Fraunhofer-Publica